case studies

Fatigue Life Prediction
Using the Strain-Life Approach

A case study examining a stepped shaft used for a bearing test fixture

Frank M. Kelso

Objectives

The traditional approach to fatigue life prediction is based on the stress levels in the component, and the S-N diagram for the component material. An alternative approach to life prediction relies on the correlation between strain and life rather than stress and life.The purpose of this case study is to practice using the strain-life approach to fatigue life prediction, and compare its results to the traditional approach (for this particular component.)

An additional goal is to gain some familiarity with stainless steel in fatigue, so we will assume that the shaft is made out of 316L rather than the actual plain carbon steel currently in use.

Details of the Case Study

A shaft used in a bearing test fixture is experiencing fatigue failure at the fillet.The shaft is made of 316L stainless steel, and the bending moment is 40.2 in-lb (4.54 N-m) at the critical location.The fillet has been ground and polished in an attempt to increase its fatigue life.

shaft

Connecting Shaft, Bearing Test Fixture

Dimensions are shown in the figure below.

shaft dimensions

Shaft Dimensions

Fatigue properties for the stainless steel are provided on the 316L datasheet.


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© 1998 Frank M. Kelso. All Rights Reserved.  Last modified: Friday, February 20th, 1998   /fmk/